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PTi's New eG-SERIES®Streamlines the Configurable Roll Stand
November
18, 2021— Processing Technologies International, LLC (PTi),
Aurora, IL introduces an engineered-hybrid to its robust line of G-SERIES®Configurable Roll Stands, the eG-SERIES®. Although comprised
of many of the same features found within the G-SERIES® line, the eG-SERIES® roll stand's unique arrangement brings forth
the most compact roll stand variant presently being offered by PTi benefiting
those with very limited production floor space.
The same G-SERIES® Configurable philosophies apply to the eG-SERIES®,
in which emphasis is placed on achieving high quality sheet through strict
control of accurate cooling temperatures, while incorporating design features
that simplify the extrusion/application process. Patented technology that remains consistent
in the eG-SERIES® includes: the Linear Roll Stand Traverse, Vertical
Nip Height Positioning, Chrome Roll Safety Lock-out, TRC--Transfer Roll Coating
Technology.
Obtaining exact sheet thickness and
proper cooling is made possible via specifically engineered design of features
that adjust temperature and positioning accordingly. Hydraulic and linear
bearing supported roll actuation, with motorized gap positioning, provide ease
in obtaining sheet thickness requirements. High precision spherical tapered
roller bearings support chrome rolls for 0.0003 - 0.0005" (3 - 5 ten
thousandths) with a total indicated runout (TIR) in the stand.
In addition, the standardized open loop temperature control modules, for
precise roll temperature set point maintenance, allow for dedicated heat and
direct inject cooling for each chrome roll zone, with a maximum 200GPM on
middle chrome roll and max 130GPM on primary and secondary nip chrome rolls.
In order to achieve a compact footprint,
the eG-SERIES® offers a streamlined version of the most pragmatic
features within the G-SERIES®. A linear rail sub-base system with integral floor levelers assists in
proper alignment and positioning of the system. Consolidated routings for
water, hydraulic, air, and electrical utilities eliminates the need for rear
positioned energy tracks found on the G-SERIES® configurable. Compact side car for temp station and control
cabinet affixed to the frame, along with a compact conveyor arrangement and
fixed height controls pendant (TITAN® PLC touch screen control
interface), reduces the overall layout and corresponding space requirements.
The eG-SERIES® roll stand
can be tailored to include the following equipment: Roll
Skew, Servo Motorized Gap, Safety Roll Lock-outs, and eAntiSTAT™
Coater with one set of rubber covered squeegee rolls.
The unique benefits of the eG-SERIES®
Roll Stands are currently being offered in J-stack or vertical down
configurations, with small to medium sized rolls ranging from 36 thru 66 inch
widths and roll diameters from 12 thru 30 inches. Processors requiring
alternate configurations or larger roll sizes and widths can find a solution
within the G-SERIES® Configurable line.